Merchandise Description

Modest Backlash Spherical Flange 90mm AE Collection Planetary Gearbox For Servo Motor 

 

Merchandise Description

AE Series Planetary Gearbox moreover adds front and rear oil seals, uses the output shaft double help construction and layout of helix equipment, which can make the equipment meshing  smoother and secure, the AE Collection can be utilised in a variety of handle transmission fields with servo motors. The backlash of the AE collection is less than 5 arc.min and the reduction ratio addresses 3~a hundred.

The Product Advantages of Planetary Gearbox:

1.  Adaptable composition design, in line with a variety of functioning problems.
2. Ring gear processing engineering: Utilizing inner gear slotting machine and hobbling machine the precision
    of ring equipment following processing can reach GB7.
3. Hardened equipment secondary scraping technology: secondary higher-velocity dry slicing of equipment gets rid of gear
    deformation caused by warmth therapy. Equipment precision can get to GB6.
four. Dependable backlash screening.

 

Product Parameters

 

Product Type Unit Number Of Stage Reduction Ratio 90AE
Rated Output Torque N.M 1 three 85
4 95
five 105
seven 93
8 eighty three
10 70
two 12 one hundred fifteen
15 115
sixteen a hundred thirty
20 one hundred thirty
twenty five 135
32 120
35 125
forty a hundred and fifteen
fifty one hundred thirty five
sixty four 83
80 eighty three
a hundred 73
Max. radial force* N one,two three~100 2100
Max. axial force* 1,2 three~a hundred 1050
Full Load Efficiency % one three~10 ≥97%
2 15~one hundred ≥94%
Backlash arc.min 1 three~ten ≤5
2 15~100 ≤8

*Highest radial power and maximum axial force, when the output is 100rpm, it functions on the heart position (L/2) of the output shaft.

Define Drawing:

 

Product variety No. of stage L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 D1 D2
90AE 1 151 33.7 77.three 40 36 28 4 3 40 10 Φ90 Φ70G7
2 a hundred sixty five.5 ninety one.eight
No. of stage D3 D4 D5 D6 D7 D8 B1 H1 G1 G2 G3 Q3
1,2 ≤19G7 Φ20h7 Φ30 Φ60h7 Φ90 Φ70 6 22.five M5×12 M6×12 M6×18 eighty

Components: 

 

Full needle framework

The inner bearing of the planetary equipment adopts a complete-needle style, the inner hole is manufactured by a grinding process, the floor hardness is HRC60, and the cylindricity is significantly less than .003mm.
 

Compact output shaft mechanism

It adopts the design of output shaft integrated method, compact framework, higher rigidity, and it can endure massive affect. Area the enter coupling and the sunlight equipment at the heart of the output shaft to boost the concentricity of the elements, therefore successfully controlling the gear clearance and bettering the backlash of the entire gearbox.

 
In comparison with AF Series
AF sequence planetary gearbox uses square via hole flange, but AE series utilizes round threaded flange.
For other specs, AE series planetary gearbox is similar with AF series.

 

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Custom-made Merchandise Services

 

 

Organization Profile

FAQ

Q: What’re your major goods?
A: We at present make Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Large Precision Planetary Equipment Box etc. You can check the specs for previously mentioned motors on our site and you can e-mail us to advise essential motors per your specification way too.

Q: How to pick a appropriate motor?
A:If you have motor pictures or drawings to present us, or you have thorough specs like voltage, speed, torque, motor dimension, working mode of the motor, necessary lifetime and sounds degree and many others, make sure you do not hesitate to permit us know, then we can advocate suited motor for each your ask for appropriately.

Q: Do you have a personalized services for your common motors?
A: Yes, we can personalize for each your ask for for the voltage, velocity, torque and shaft measurement/condition. If you want additional wires/cables soldered on the terminal or require to include connectors, or capacitors or EMC we can make it also.

Q: Do you have an individual design support for motors?
A: Yes, we would like to design motors individually for our consumers, but it may need to have some mould developing cost and design and style cost.

Q: What’s your direct time?
A: Typically speaking, our normal standard item will want 15-30days, a little bit more time for personalized products. But we are extremely adaptable on the guide time, it will depend on the specific orders.

Remember to make contact with us if you have in depth requests, thank you !

 

US $147-230
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, servo motor gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Helical Gear
Step: One-Two Step

###

Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Type Unit Number Of Stage Reduction Ratio 90AE
Rated Output Torque N.M 1 3 85
4 95
5 105
7 93
8 83
10 70
2 12 115
15 115
16 130
20 130
25 135
32 120
35 125
40 115
50 135
64 83
80 83
100 73
Max. radial force* N 1,2 3~100 2100
Max. axial force* 1,2 3~100 1050
Full Load Efficiency % 1 3~10 ≥97%
2 15~100 ≥94%
Backlash arc.min 1 3~10 ≤5
2 15~100 ≤8

###

Product type No. of stage L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 D1 D2
90AE 1 151 33.7 77.3 40 36 28 4 3 40 10 Φ90 Φ70G7
2 165.5 91.8
No. of stage D3 D4 D5 D6 D7 D8 B1 H1 G1 G2 G3 Q3
1,2 ≤19G7 Φ20h7 Φ30 Φ60h7 Φ90 Φ70 6 22.5 M5×12 M6×12 M6×18 80
US $147-230
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, servo motor gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Helical Gear
Step: One-Two Step

###

Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Type Unit Number Of Stage Reduction Ratio 90AE
Rated Output Torque N.M 1 3 85
4 95
5 105
7 93
8 83
10 70
2 12 115
15 115
16 130
20 130
25 135
32 120
35 125
40 115
50 135
64 83
80 83
100 73
Max. radial force* N 1,2 3~100 2100
Max. axial force* 1,2 3~100 1050
Full Load Efficiency % 1 3~10 ≥97%
2 15~100 ≥94%
Backlash arc.min 1 3~10 ≤5
2 15~100 ≤8

###

Product type No. of stage L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 D1 D2
90AE 1 151 33.7 77.3 40 36 28 4 3 40 10 Φ90 Φ70G7
2 165.5 91.8
No. of stage D3 D4 D5 D6 D7 D8 B1 H1 G1 G2 G3 Q3
1,2 ≤19G7 Φ20h7 Φ30 Φ60h7 Φ90 Φ70 6 22.5 M5×12 M6×12 M6×18 80

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
agriculturalparts

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China ZD Small Backlash Round Flange 90mm AE Series Planetary Gearbox For Servo Motor     manufacturer China ZD Small Backlash Round Flange 90mm AE Series Planetary Gearbox For Servo Motor     manufacturer
editor by czh 2023-03-30